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Shop Floor Data Management

Know All Your Production Details in Real-Time With Shop Floor Management Software

Auto-Count® 4D (AC4D) is a cutting-edge production intelligence platform designed to drive optimized performance across all your equipment. Knowing your costs and downtime is key to running a tight operation.

AC4D integrates smoothly with existing workflows and Enterprise Resource Planning (ERP) systems, including industry-specific solutions like Radius® ERP for cartons, labels, and flexible, CBS for corrugated, and generic systems like SAP.

ePS Packaging - Shop Floor Data Management

Benefits

Ac4D seamlessly integrates with manufacturing execution systems (MES) and dynamic plant and converting scheduling tools such as PrintFlow® 4D (PF4D), CorrPlan, and DFE systems.

Ac4D monitors run-order and machine status information, feeding all necessary information to and from the ERP system to give managers complete plant visibility and production traceability while streamlining production processes. 

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Real-Time Monitoring

Get accurate and up-to-date run-order and machine status information, allowing you to make informed decisions and plan production proactively.

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Enhance Quality Control

Tailored quality questionnaires and product tests, simplify the process of tracking item-specific data. Comprehensive inventory tracking and traceability allow for consistent high-quality output.

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Data-Driven Reports

Advanced reporting capabilities enable complete enterprise and single-plant visibility, making spotting problem areas and improving processes easy. 



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Compliance and Traceability

AC4D supports manufacturing traceability and quality questions for compliance, ensuring your business meets regulatory requirements and can quickly trace products in the event of an issue.

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Improve Processes and Production Quality

With data-driven reports and complete plant visibility, managers can quickly identify problem areas and refine processes to improve production efficiency and final product quality.

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Waste Reduction

The Direct Machine Interface (DMI) prevents under and overrunning jobs, reducing waste (typically by 2%) and employee time needed to guarantee order fulfillment.

monitor-waveform
Real-Time Monitoring

Get accurate and up-to-date run-order and machine status information, allowing you to make informed decisions and plan production proactively.

circle-check
Enhance Quality Control

Tailored quality questionnaires and product tests, simplify the process of tracking item-specific data. Comprehensive inventory tracking and traceability allow for consistent high-quality output.

file-chart-pie
Data-Driven Reports

Advanced reporting capabilities enable complete enterprise and single-plant visibility, making spotting problem areas and improving processes easy. 



file-certificate
Compliance and Traceability

AC4D supports manufacturing traceability and quality questions for compliance, ensuring your business meets regulatory requirements and can quickly trace products in the event of an issue.

conveyor-belt-boxes
Improve Processes and Production Quality

With data-driven reports and complete plant visibility, managers can quickly identify problem areas and refine processes to improve production efficiency and final product quality.

arrow-trend-down
Waste Reduction

The Direct Machine Interface (DMI) prevents under and overrunning jobs, reducing waste (typically by 2%) and employee time needed to guarantee order fulfillment.

Streamline Production and Improve Efficiency by up to 20%

Leverage the power of cutting-edge technology to optimize your production processes and boost efficiency by up to an impressive 20%.

AC4D is built on an intuitive browser-based interface, providing easy access to critical information from any location. Benefiting from integration with leading ERP applications, AC4D ensures a seamless flow of data and streamlined operations across your entire enterprise.

ePS Packaging - Purpose Built Solutions _ Shop Floor Data Management (Streamline Production)

Unleash Your Manufacturing Potential Today

Boost production efficiency, optimize processes, and streamline operations by up to an impressive 20% with AC4D. Experience the next level of productivity and performance.

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Streamlining Production and Optimizing Efficiency With Minimal Touch Points

Businesses can achieve faster and more seamless production workflows by reducing unnecessary interactions and implementing remote deployment strategies.

This approach boosts productivity, enables cost savings, and improves overall operational effectiveness.

ePS Packaging - Purpose Built Solutions _ Shop Floor Data Management (Boost Efficiency)

 

Find out How Shop Floor Data Management Can Benefit Your Business

We are eager to learn how we can help you. To start a conversation centered on your goals, simply complete this short form.

Frequently Asked Questions

How does Auto-Count 4D streamline shop floor data collection?

Auto-Count 4D automates the collection of real-time production data from machines, providing insights into performance, downtime, and material usage.

This allows manufacturers to identify inefficiencies quickly and make data-driven decisions to improve production​​.

How does AC4D improve production efficiency?

By providing real-time data on machine performance and material usage, AC4D helps manufacturers optimize their operations, reduce waste, and minimize downtime. This leads to more efficient production processes and higher output​​.

Can AC4D track specific metrics like setup time and downtime?

Yes, AC4D tracks critical production metrics, including setup time, downtime, and output rates. This data enables manufacturers to monitor and improve equipment efficiency and overall production performance​​. 

How does Auto-Count 4D integrate with other ePS solutions?

Auto-Count 4D integrates seamlessly with RadiusERP and PrintFlow 4D, providing a comprehensive solution for managing production data.

This integration ensures that real-time shop floor data is reflected in scheduling, estimating, and ERP processes​​.

How does AC4D help manufacturers improve Overall Equipment Effectiveness (OEE)?

AC4D tracks key OEE metrics, including machine availability, performance, and quality. By analyzing these metrics in real-time, manufacturers can identify areas for improvement and implement strategies to boost overall equipment effectiveness.