Energy
Escada Energy, our intelligent steam control module, features an automatic steam calendar that optimizes steam usage, reducing waste and maximizing productivity.
Automatically decreasing steam when the corrugator is inactive reduces energy consumption during downtime, resulting in lower energy costs.
Customizable control options allow you to tailor settings automatically or manually based on flute or location. Other actuators, such as trim fans, vacuum fans, and extractor fans, are also optimized to reduce energy consumption where possible.
Escada Energy transforms your steam management into a cohesive, efficient, and sustainable operation, driving your business toward a more prosperous future.
Reliability
Escada Reliability, our predictive maintenance solution, ensures operators receive timely alerts when assets require service or renewal.
Real-time monitoring empowers operators to address potential issues proactively, avoiding unexpected downtime and optimizing overall equipment effectiveness (OEE). Key benefits include proactive maintenance alerts, enhanced efficiency through quick identification of maintenance needs, prevention of unplanned downtime, and improved OEE.
Harness the power of predictive maintenance with Escada Reliability to maintain peak asset performance and ensure smooth operations.
OptiSplice
Escada OptiSplice detects early signs of tearing during end-of-roll splicing, preventing costly downtime by ensuring uninterrupted production.
Advanced sensors and intelligent algorithms detect when the paper tears away from the core, initiating a swift end-of-roll splice for smooth transitions. OptiSplice optimizes paper utilization by running the paper to the end of the roll, minimizing waste, and maximizing ROI.
Streamline your manufacturing process, reduce costs, and enhance operational efficiency with the OptiSplice module.
Detect
Escada Detect identifies paper breaks in real-time at critical points, like the splicer exit and single-facer exit belts. When a break is detected, the system halts the corrugator, preventing damage and allowing quick resolution.
The Syncro 7 dashboard provides instant notifications, enabling prompt, informed decisions. Key benefits include reduced waste, minimized downtime, enhanced productivity, empowered operators, and seamless integration with existing systems.
Optimize efficiency and productivity with Escada Detect and eliminate costly disruptions.
HydroBalance
Escada HydroBalance is a closed-loop moisturizing control system that ensures optimal paper usage by eliminating waste and allows you to utilize all roll stock regardless of grade.
It corrects warp issues from imbalanced liners and addresses problems caused by uneven temperatures and moisture.
Optimize your paper utilization, reduce waste, and ensure consistent quality with Escada HydroBalance, enhancing your corrugator efficiency and productivity.
Stacker
Escada Stacker is an advanced vacuum and brush control system designed to optimize corrugator performance by managing each level's upper and lower vacuum and brush pressure.
Setpoints are calculated based on board grade grammage, cut length, speed, warp, number of outs, and flute type.
With Escada Stacker, you can reduce downtime, enhance production efficiency, and extend equipment lifespan while ensuring precise control and improved productivity.
CorrVision
Escada CorrVision revolutionizes installation and engineering assistance in the corrugated manufacturing industry by leveraging remote inspections.
This reduces the need for on-site personnel, enhancing safety and mitigating risks. Less travel between multi-plant sites leads to substantial time and cost savings while curbing carbon emissions. Real-time data sharing empowers project teams to make agile, well-informed decisions, fostering innovation through seamless remote collaboration.
CorrVision's hands-free operation boosts worker efficiency and productivity, streamlines operations, and frees up valuable time for staff. This scalable, cost-effective solution is a game-changer for corrugated manufacturers worldwide.
Energy
Escada Energy, our intelligent steam control module, features an automatic steam calendar that optimizes steam usage, reducing waste and maximizing productivity.
Automatically decreasing steam when the corrugator is inactive reduces energy consumption during downtime, resulting in lower energy costs.
Customizable control options allow you to tailor settings automatically or manually based on flute or location. Other actuators, such as trim fans, vacuum fans, and extractor fans, are also optimized to reduce energy consumption where possible.
Escada Energy transforms your steam management into a cohesive, efficient, and sustainable operation, driving your business toward a more prosperous future.
Reliability
Escada Reliability, our predictive maintenance solution, ensures operators receive timely alerts when assets require service or renewal.
Real-time monitoring empowers operators to address potential issues proactively, avoiding unexpected downtime and optimizing overall equipment effectiveness (OEE). Key benefits include proactive maintenance alerts, enhanced efficiency through quick identification of maintenance needs, prevention of unplanned downtime, and improved OEE.
Harness the power of predictive maintenance with Escada Reliability to maintain peak asset performance and ensure smooth operations.
OptiSplice
Escada OptiSplice detects early signs of tearing during end-of-roll splicing, preventing costly downtime by ensuring uninterrupted production.
Advanced sensors and intelligent algorithms detect when the paper tears away from the core, initiating a swift end-of-roll splice for smooth transitions. OptiSplice optimizes paper utilization by running the paper to the end of the roll, minimizing waste, and maximizing ROI.
Streamline your manufacturing process, reduce costs, and enhance operational efficiency with the OptiSplice module.
Detect
Escada Detect identifies paper breaks in real-time at critical points, like the splicer exit and single-facer exit belts. When a break is detected, the system halts the corrugator, preventing damage and allowing quick resolution.
The Syncro 7 dashboard provides instant notifications, enabling prompt, informed decisions. Key benefits include reduced waste, minimized downtime, enhanced productivity, empowered operators, and seamless integration with existing systems.
Optimize efficiency and productivity with Escada Detect and eliminate costly disruptions.
HydroBalance
Escada HydroBalance is a closed-loop moisturizing control system that ensures optimal paper usage by eliminating waste and allows you to utilize all roll stock regardless of grade.
It corrects warp issues from imbalanced liners and addresses problems caused by uneven temperatures and moisture.
Optimize your paper utilization, reduce waste, and ensure consistent quality with Escada HydroBalance, enhancing your corrugator efficiency and productivity.
Stacker
Escada Stacker is an advanced vacuum and brush control system designed to optimize corrugator performance by managing each level's upper and lower vacuum and brush pressure.
Setpoints are calculated based on board grade grammage, cut length, speed, warp, number of outs, and flute type.
With Escada Stacker, you can reduce downtime, enhance production efficiency, and extend equipment lifespan while ensuring precise control and improved productivity.
CorrVision
Escada CorrVision revolutionizes installation and engineering assistance in the corrugated manufacturing industry by leveraging remote inspections.
This reduces the need for on-site personnel, enhancing safety and mitigating risks. Less travel between multi-plant sites leads to substantial time and cost savings while curbing carbon emissions. Real-time data sharing empowers project teams to make agile, well-informed decisions, fostering innovation through seamless remote collaboration.
CorrVision's hands-free operation boosts worker efficiency and productivity, streamlines operations, and frees up valuable time for staff. This scalable, cost-effective solution is a game-changer for corrugated manufacturers worldwide.