Corrugated Control System Enabling You to Do More With Less 

Profile

Escada Profile is a game-changing closed-loop process control solution that redefines corrugator performance, enabling you to achieve unmatched speed and efficiency. 

With its innovative closed-loop system, combining the dry and wet ends, we empower your production line to operate at the highest speeds possible, revolutionizing how you manufacture corrugated boards.

Download the Profile Product Brochure

• Maximize Production & Quality 
  By harnessing the power of our closed-loop system, customers report remarkable increases in production, with improvements of up to 25% in productivity. This enhanced speed directly translates into higher board quantity without compromising on quality. 
• Consistent, Repeatable Quality
  Profile delivers improved repeatability and consistency in reducing variation in the production process. Say goodbye to unpredictable outcomes and welcome a streamlined, controlled manufacturing environment. Achieve higher levels of product quality, minimize quality returns, and build a reputation for delivering excellence. 
• Enhanced Confidence and Wider Capabilities
  Profile instills confidence in your production crew, enabling them to run wider board widths efficiently. This newfound confidence significantly improves corrugator yield, with potential increases of up to 10%
• Reduce Waste and Startch Consumption
  Our advanced system significantly decreases warp and delamination issues and ensures waste reduction of typically 0.5%, resulting in substantial cost savings and a more sustainable approach to production. Additionally, Profile optimizes starch consumption, leading to starch reductions of up to 25%. Embrace efficiency while minimizing waste and maximizing profitability. 

Syncro 7

Escada Syncro is a single-point corrugator control system, that maximizes efficiency and productivity - seamlessly integrating your corrugator dry-end and wet-end operations.

Syncro 7 covers every phase of corrugator application, from the roll stands through to the take-off conveyors. Syncro ensures harmonious operation through flexible interfaces to any mixture of machines, delivering maximum performance every time. 

Download the Syncro 7 Brochure

Syncro Dry End Control connects your production planning system with your dry end machinery, automatically aligning orders and performing efficient automatic order changes at maximum speeds.

Escada has years of experience of integrating machinery from many different manufactures, and can also perform replacements of ageing control systems, giving you peace of mind for the future and creating the possibility to replace individuals through easy integration with Syncro. 

Syncro Wet End Control provides a complete range of functions for efficient wet end machine control. Some of the integrated modules include butt roll calculation and display, end-of-roll splicing (including split roll function), splice removal, automatic bridge contents control, bridge contents validation, and synchronized splicing.

Seamless integration with the dry end at quality change ensures reduced waste and increased productivity. 

By implementing Syncro, you can effectively manage wet end functions while maximizing the output of the dry end. Minimize downtime, waste, and inconsistencies, creating a consistent and reliable production process. 

Next Gen Clarity

Escada Next Gen Clarity is a recipe management and business intelligence solution that elevates your operational oversight, harnessing the full potential of data from all Escada control systems. 

With comprehensive data reporting capabilities, Next Gen Clarity empowers you to analyzedetailed insights through an intuitive interface. It ensures that no critical information goes unnoticed and enables you to make informed decisions confidently.

Download the Next Gen Clarity Brochure

Smart SetPoint

Smart SetPoint (SSP) is an advanced recipe decision-making solution that revolutionizes corrugated manufacturing by surpassing traditional reliance on historical data. By integrating variables like environmental conditions and raw material data, SSP facilitates real-time decision-making, transforming the manufacturing process.

With SSP, manufacturers can achieve exceptional operational excellence, product quality, and adaptability, driving continuous improvements, reducing waste, and maximizing overall performance.

• Enhanced Recipe Management
  SSP centralizes recipes for each board grade, allowing quick comparison and optimal selection based on season, shift, paper width, and supplier to ensure product quality and operational efficiency.
  
  
• Advanced Product Analysis
  SSP links product analysis to specific recipes by associating board samples with machine settings, facilitating performance evaluation and improvement identification.
  
  
• Real-Time Performance Monitoring
  SSP provides operators with real-time data and insights through intuitive screens, ensuring recipe adherence and suggesting improvements for quality enhancement.
  
  
• Streamlined Decision-Making
  SSP integrates real-time data and suggestions on operator screens, streamlining decision-making and fostering collaboration for improved efficiency and product quality.