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Escada Corrugator Quality and Process Control

Do more with less 

Maximize efficiency and maintain process control in the corrugated industry.

With ePS' Escada corrugator QCS and process control solutions, you can unlock the true potential of your corrugated production. Experience unmatched operational efficiency, superior process control, and personalized support, empowering your business to thrive in a highly competitive market. 

ePS Packaging Suite | Corrugator Efficiency & Process ControlsWorkflow General

Benefits

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Unleash Unprecedented Efficiency

Our state-of-the-art corrugator efficiency solutions leverage advanced automation and real-time data analytics to optimize production lines. From intelligent machine monitoring to proactive maintenance scheduling, Escada empowers you to reduce downtime, minimize waste, and achieve remarkable operational efficiency.

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Total Process Control

Escada's solutions provide unparalleled visibility and control over every aspect of your corrugated production. With our advanced monitoring systems, you can precisely track key performance indicators, identify bottlenecks, and make data-driven decisions to enhance productivity and quality. Gain complete control over the process, ensuring consistent results and customer satisfaction.

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Tailored to Your Needs

We recognize that every corrugated manufacturing facility is unique. Escada's solutions are highly customizable to suit your specific requirements. Whether you operate a small-scale or large production facility, our team of experts will work closely with you to design a solution that seamlessly integrates with your existing infrastructure, delivering tangible results and maximizing your return on investment.

chart-user
Unleash Unprecedented Efficiency

Our state-of-the-art corrugator efficiency solutions leverage advanced automation and real-time data analytics to optimize production lines. From intelligent machine monitoring to proactive maintenance scheduling, Escada empowers you to reduce downtime, minimize waste, and achieve remarkable operational efficiency.

chart-mixed-up-circle-currency
Total Process Control

Escada's solutions provide unparalleled visibility and control over every aspect of your corrugated production. With our advanced monitoring systems, you can precisely track key performance indicators, identify bottlenecks, and make data-driven decisions to enhance productivity and quality. Gain complete control over the process, ensuring consistent results and customer satisfaction.

building-user
Tailored to Your Needs

We recognize that every corrugated manufacturing facility is unique. Escada's solutions are highly customizable to suit your specific requirements. Whether you operate a small-scale or large production facility, our team of experts will work closely with you to design a solution that seamlessly integrates with your existing infrastructure, delivering tangible results and maximizing your return on investment.

Closed loop corrugator control

Escada is a ‘closed loop’ corrugator control system that offers highly sophisticated functionality for efficient wet and dry-end machine control, bringing a new lease on life to ageing corrugators and helping manufacturers run their corrugators at the fastest speeds possible while increasing board quality without the high-cost investment needed for new machinery.

corrugator quality control system Escada

Customers using Escada report:

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Reduced warp
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Reduced waste
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Faster production speeds
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Improved board quality and consistency
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Reduced costs
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Less reliance on skilled operators
wave-sine
Reduced warp
trash-can-check
Reduced waste
forward-fast
Faster production speeds
bullseye
Improved board quality and consistency
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Reduced costs
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Less reliance on skilled operators
Escada Corrugator Control
400 +
“Once we started the ball rolling on planning and project implementation, it really did not take that long for ePS Escada to deliver and install.”
Shane Hooper Corrugator Waste Controller, DS Smith, UK Read Case Study

Profile

Escada Profile is a game-changing closed-loop process control solution that redefines corrugator performance, enabling you to achieve unmatched speed and efficiency. 

With its innovative closed-loop system, combining the dry and wet ends, we empower your production line to operate at the highest speeds possible, revolutionizing how you manufacture corrugated boards.

Click here to learn how warp impacts the corrugated manufacturing process.

  • Maximize Production and Quality

    By harnessing the power of our closed-loop system, customers report remarkable increases in production, with improvements of up to 25% in productivity. This enhanced speed directly translates into higher board quantity without compromising on quality.

  • Consistent, Repeatable Quality

    Profile delivers improved repeatability and consistency by reducing variation in the production process. Say goodbye to unpredictable outcomes and welcome a streamlined, controlled manufacturing environment. Achieve higher levels of product quality, minimize quality returns, and build a reputation for delivering excellence.

  • Enhanced Confidence and Wider Capabilities

    Profile instills confidence in your production crew, enabling them to run wider board widths efficiently. This newfound confidence significantly improves corrugator yield, with potential increases of up to 10%. 

  • Reduce Waste and Starch Consumption

    Our advanced system significantly decreases warp and delamination issues and ensures waste reduction of typically 0.5%, resulting in substantial cost savings and a more sustainable approach to production. Additionally, Profile optimizes starch consumption, leading to starch reductions of up to 25%. Embrace efficiency while minimizing waste and maximizing profitability. 

“With Escada Profile, we create recipes based on paper quality and supplier, allowing us to determine the best recipe for success. This has significantly reduced the amount of waste and downtime for us.”
Chief Innovation Officer FEPA S.p.A., Italy

Let us help you do more with less!

At ePS Escada, we understand the importance of maximizing efficiency and maintaining process control in the corrugated industry. Discover the perfect solution to revolutionize your corrugated production and unlock untapped potential for your business.

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Syncro 7

Escada Syncro is a single-point corrugator control system, that maximizes efficiency and productivity - seamlessly integrating your corrugator dry-end and wet-end operations.

Syncro 7 covers every phase of corrugator application, from the roll stands through to the take-off conveyors. Syncro ensures harmonious operation through flexible interfaces to any mixture of machines, delivering maximum performance every time. 

Syncro Dry End Control connects your production planning system with your dry end machinery, automatically aligning orders and performing efficient automatic order changes at maximum speeds. Escada has years of experience of integrating machinery from many different manufacturers, and can also perform replacements of ageing control systems, giving you peace of mind for the future and creating the possibility to replace individual machines through easy integration with Syncro. 

Syncro Wet End Control provides a complete range of functions for efficient wet end machine control. Some of the integrated modules include butt roll calculation and display, end-of-roll splicing (including split roll function), splice removal, automatic bridge contents control, bridge contents validation, and synchronized splicing. Seamless integration with the dry end at quality change ensures reduced waste and increased productivity. 

By implementing Syncro, you can effectively manage wet end functions while maximizing the output of the dry end. Minimize downtime, waste, and inconsistencies, creating a consistent and reliable production process.

Escada Syncro Corrugator Controls
"We have been suitably impressed with the results of Syncro 7 and Profile - our machine speeds have increased, board consistency has improved, and we’ve calculated that it’s resulted in significant annual savings, mainly in waste reduction.”
Eric Claes Director of Operations, Smurfit Kappa, Germany

How Escada empowers corrugators

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25 %
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2.5 %
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25 %
10 %

Find out how our corrugator QCS solutions can benefit your business

We are eager to learn how we can help you. To start a conversation centered on your goals, simply complete the short form on this page.